Battery Sensible — a marketplace chief in facilitating battery swapping for 2 and three-wheeler electrical cars (EVs) in India — reached a vital landmark final month. On 7 August, the Delhi-based undertaking based via IIT Kanpur graduates Pulkit Khurana and Siddharth Sikka introduced that it had surpassed one lakh day-to-day swaps on its community of over 55,000 drivers.
Because the release of its first switch station in Janakpuri, New Delhi, in June 2020, Battery Sensible has hastily expanded its community. With 1,200 stations now unfold throughout greater than 35 towns in India, the Delhi-based electrical mobility undertaking has emerged as a number one participant within the battery swapping sector, surpassing 45 million cumulative swaps to this point, they declare.
Based in 2019, the target of setting up Battery Sensible used to be to make “EV adoption easy, economical and obtainable thru a singular partner-led style”, says Siddharth.
What battery swapping generation does for the electrical mobility sector in India is cope with anxieties over the price of EVs (since batteries make up up to 40% of the manufacturing charge of a normal EV), loss of good enough charging infrastructure, and the time taken to price cars.
Within the context of India’s e-mobility sector ruled via two and three-wheelers which are basically deployed for public transit, freight delivery, and last-mile supply/connectivity, battery-swapping generation makes extra sense. With smaller cars comes a demand for batteries which are lighter to hold, and due to this fact switch. Additionally, drivers of those don’t must look ahead to a couple of hours to price their cars and will as an alternative switch their outdated batteries for charged ones in a couple of mins. Those options are particularly helpful for fleet operators, last-mile supply individuals, and so on.
Chatting with The Higher India, Pulkit Khurana, co-founder, discusses his undertaking, which recorded a income of Rs 63.5 crore in FY23, and their adventure to this point.

Plugging gaps out there
Spending greater than a decade within the logistics and shared mobility sectors, and tasty in coverage consulting prior to setting up Battery Sensible, Pulkit and Siddharth continuously collected details about the e-mobility sector. They learnt that there have been primary gaps in it.
“Once we began, we spotted that over 2.5 million electrical rickshaws in India have been powered via lead-acid batteries, serving just about 70 million other people for first and last-mile commutes. We recognised that top in advance prices have been a vital barrier to adopting electrical cars in a cost-conscious marketplace like India,” recollects Pulkit, in a dialog with The Higher India.
“Lead acid batteries require alternative each and every six months, making it a ordinary capital expenditure drawback for drivers. Additionally, drivers incessantly spend 10 to twelve hours each and every evening charging their batteries and every other 3 to 4 hours to best it up all over the day. Our function used to be to improve the prevailing resolution with higher generation. Battery swapping emerged as the answer, because it removes the will for finish customers to possess the battery, lowering in advance prices via up to 40%,” he provides.
Not like a couple of ventures on the time that determined to get into the industry of producing EVs and chargers, Pulkit and Siddharth ventured into battery-swapping generation.
“Even though production chargers and cars is an exhilarating box, we selected to concentrate on addressing key demanding situations akin to vary anxiousness, charging downtime, and top prices. By way of partnering with over ten main OEMs (authentic apparatus producers) operating on battery building and production, we will keep forward of the curve with converting generation. We at all times have the opportunity to guage and make a choice from the most productive battery generation,” he says.

How do Battery Sensible’s swapping stations perform?
As Pulkit explains, “We use interoperable batteries for electrical two and three-wheelers, permitting customers to simply find the closest swapping station by way of the Battery Sensible app. Our function at Battery Sensible is to construct a dense community of switch stations via making sure EV customers are inside of a one-kilometre radius of a station with 0 wait time. On the station, EV customers at the Battery Sensible community can temporarily alternate their depleted battery for an absolutely charged one in beneath two mins, and comfortably pay for every battery switch without delay in the course of the app.”
“The use of a battery-as-a-service style, we’re making EV possession extra obtainable and inexpensive. Our partner-led way allows us to leverage current infrastructure via partnering with small companies and nook retail outlets to hastily enlarge our community and lend a hand spice up their earning. This has enabled us to enlarge our community to Tier 1, 2, and three areas in India, the place charging infrastructure is proscribed,” he provides.
As their batteries are interoperable, Battery Sensible claims to serve over 200 car fashions with a unmarried form of battery.
“The speculation used to be to be sure that new customers have a clean transition from their inside combustion engine (ICE) cars to EVs. Battery swapping permits them to mimic the refuelling revel in, via changing the depleted battery with an absolutely charged battery in beneath two mins. This guarantees that the adoption of electrical mobility is inconspicuous and environment friendly, main to bigger financial savings in time, protecting longer distances, and lengthening earning,” notes Pulkit.
A unmarried switch would charge customers between Rs 100 and Rs 150, and it gives a spread of over 60 km, claims Siddharth. EV customers too can go for quite a lot of subscription plans that swimsuit their wishes. “The cars have sensible meters, which point out to the customers when to switch, and the remaining — from finding the closest switch station to fee — can also be performed at the Battery Sensible app,” he provides.
Elaborating at the batteries they deploy, Pulkit says, “The lithium-ion batteries we use are sensible and interoperable, making them suitable with electrical 3 and two-wheelers. Those batteries are produced via other battery producers however are equivalent in specs and dimensions. Which means that from a buyer’s point of view, the similar style of batteries is being swapped. We supply our batteries from over 10 Lithium-ion battery OEMs in India in keeping with their contemporary observe document to verify high quality and reliability.”
However how a lot does it charge to arrange one battery swapping station?
“As discussed, we’ve got a partner-led style, the place we leverage the prevailing infrastructure and collaborate with native companies to arrange switch stations at a fast tempo, with out the will for commissioning new genuine property and will now open 3 to 4 stations on a daily basis,” claims Pulkit.
“It typically takes six weeks for a station to head are living. Our companions best must pay a licensing charge, whilst the remaining, together with all investments in chargers and batteries, is completed via Battery Sensible. Via this style, the companions are normally ready to damage even on their in advance charge inside of 365 days and get 3 years to perform beneath the usual settlement. Recently, thru our accomplice community of one,200 switch stations, we do one lakh swaps an afternoon,” he provides.
Making sure compatibility with other EV fashions
As a battery-swapping undertaking catering to 2 and three-wheeler EVs, how does a undertaking like Battery Sensible be sure such compatibility?
“As we provide batteries thru a Battery-as-a-Carrier style, we permit customers to conquer not unusual boundaries to EV adoption. Those batteries we use are interoperable and serve over 200 car fashions with a unmarried form of battery. So, whilst they could also be produced via other OEMs the specs and dimensions might be uniform,” explains Pulkit.
“The swappable batteries are round 2 to two.5 kWh in capability, and weigh about 12 to fifteen kg. The smaller batteries lead to decrease weight of the electrical two-wheeler and yield higher power potency and larger vary at the to be had price. An electrical two-wheeler is designed to run with one battery, while cars, akin to e-rickshaws and e-autos, can also be fitted with as much as two such batteries, relying on their power intake and vary necessities,” he provides.
He additionally is going directly to state, “Our accomplice OEMs supply guaranty, efficiency and protection on their merchandise, and whilst we habits high quality checking out on them prior to rolling it out into the marketplace. We make investments considerably in creating protected Battery Control Device (BMS) generation, which is very important for successfully managing swappable batteries.”

Addressing different key demanding situations
Some of the greatest demanding situations for Battery Sensible has been maintaining with call for. They recently have an extended waitlist of customers and companions getting onto the Battery Sensible community.
“During our adventure spanning the final 5 years, we’ve got been dedicated to protected EV adoption. Station companions chargeable for dealing with batteries will have to go through complete coaching methods. They want to learn to protected the car’s battery appropriately, attach it to the charging dock, and reply in emergencies. It can be crucial to coach shoppers and companions to keep the battery’s bodily integrity, as even minor damages can considerably affect its efficiency. Adhering to OEM-approved chargers guarantees right kind battery charging pointers are adopted, selling compatibility and protected utilization,” says Pulkit.
To that finish, Battery Sensible claims to have installed position complete protocols that prioritise the protection of each drivers and station operators. They’ve performed this via the usage of their BMS, which permits them to observe in real-time the crucial parameters of the batteries.
“We be sure that all batteries on our community have an IoT instrument that facilitates real-time tracking of crucial parameters, akin to voltage, temperature, and present. We additionally be offering 24×7 on-call toughen to our drivers and companions. As well as, we be sure that all station companions and drivers on board our community obtain necessary coaching programmes and refresher lessons on right kind battery control, garage, dealing with, and emergency reaction,” he provides.
Long run of EV battery swapping
In step with a file via Prescient and Strategic Intelligence, a marketplace analysis undertaking, the Indian EV battery-swapping marketplace stood at an estimated $10.2 million in 2022. This marketplace is predicted to achieve $61.57 million via 2030–enlargement at a CAGR of 25.20% from 2022 to 2030.
“In India’s final monetary 12 months, Indians purchased over 28 million cars, 12.5% greater than the former 12 months. Whether or not those shoppers make a selection an inside combustion engine (ICE) car over an electrical car and make a selection battery swapping over conventional charging strategies in large part comes down to price. Moreover, battery charging calls for top in advance expenditure, longer downtimes, parking and charging amenities (extra space), which is able to dissuade drivers from switching to electrical choices, particularly in Tier 1 and Tier 2 towns,” explains Pulkit.
“EVs recently account for 20% of India’s last-mile supply marketplace, shifting against the Executive’s goal of 30% car fleet electrification via 2030. On our roads, we will see {that a} important collection of fleet operators have moved to electrical mobility. That is true for Tier 1, Tier 2 and Tier 3 towns. They’re gaining from the zero-charging downtime, a singular good thing about battery swapping which is helping drivers save time and keep at the highway longer,” he provides.
(Edited via Pranita Bhat; Pictures courtesy Battery Sensible)